3D Prototype Modeling
Industrial 3D Prototyping Solutions for Metal and Plastic – Powered by LayersTech
LayersTech is the right partner for manufacturing companies. We provide industrial 3D printing solutions tailored to complex challenges across industries. Our systems are robust, reliable, and deliver consistent results even in the most demanding production environments. With a modular solution portfolio, our components are optimally coordinated and can be customized to meet your needs.
We help companies in aerospace, tooling, industrial manufacturing, lifestyle, and automotive sectors maximize the potential of 3D printing technology.
Why Choose 3D Prototype Modeling?
One of the biggest advantages of 3D model production is the seamless transition from design to rapid prototyping. Since manufacturing is based directly on digital 3D models, users can quickly test iterations and optimize prototypes based on real-world results.
Part Modeling with 3D Printing
Every part is produced from virtual models, allowing for:
✔ Virtual stress testing before physical production
✔ Direct manufacturing of samples with real material properties
✔ Full control over part functionality in both digital and physical environments
✔ Easy modifications during product development with minimal additional cost
Unlike traditional methods, complexity does not increase production time or cost with 3D printing.
Cost Efficiency with Additive Manufacturing (3D Printing)
Layer-based manufacturing (3D printing) significantly reduces costs in both single-part and batch production. Unlike traditional methods (milling, turning, or casting), where costs rise with design complexity due to specialized tooling requirements, 3D printing eliminates these constraints.
Key Benefits:
✅ No tooling required – Ideal for low-volume or single-part production
✅ Cost depends only on part geometry, not complexity
✅ Lightweight yet strong structures reduce material costs
✅ Faster production cycles with no additional setup expenses
3D Prototyping: A Comprehensive Solution
Selective Laser Sintering (SLS) and Direct Metal Laser Sintering (DMLS) enable fast, low-cost production of complex parts—even in small quantities.
Industry Applications:
🚀 Aerospace & Space – Lightweight, high-strength components
🔧 Tooling & Industrial – Custom fixtures and functional prototypes
🏎️ Automotive – Optimized parts for performance and efficiency
🏥 Medical & Lifestyle – Custom implants and ergonomic designs
Functional Integration with 3D Printing
✔ Springs, hinges, and moving parts can be printed as a single unit
✔ Reduced assembly costs – Fewer individual parts mean lower labor and logistics expenses
✔ Streamlined revisions – Easily modify designs without costly retooling
Real-World Success: Injection Molding Case Study
A leading manufacturer, Innomia, used DMLS technology to optimize their injection molding process, achieving:
🔹 43% reduction in cooling time (from 28.5 sec to 16 sec)
🔹 31% faster cycle time (from 38.9 sec to 26.5 sec)
🔹 Stable and efficient performance
Why LayersTech?
At LayersTech, we combine cutting-edge 3D printing technology with industry expertise to deliver:
✔ Faster prototyping
✔ Lower production costs
✔ Greater design flexibility
Transform your manufacturing process with LayersTech’s 3D printing solutions!